DM04 Custom Aluminum Heatsink Enclosure

The DM04 is a customizable extruded aluminum enclosure designed for industrial computer integration. Its finned structure provides a large external heat-dissipation surface, while CNC-machined panels and internal mounting features can be adapted to project requirements.

DM04 custom aluminum heatsink enclosure

Product Overview

  • Extruded aluminum heatsink enclosure
  • Customizable front and rear panels
  • Internal component mounting points
  • Thermal block integration options
  • Wall or panel mounting base
  • Multiple enclosure and panel configurations

The images show example configurations. Panel cutouts, mounting layouts and thermal components can be customized for different hardware projects.

Exterior Views

These views show example enclosure orientations, CNC-machined panel openings and mounting features. Interface layouts can be adapted to the selected hardware.

DM04 aluminum enclosure with custom USB I/O panel

Custom USB I/O Panel

DM04 custom front panel CNC cutouts

Front Panel CNC Cutouts

DM04 industrial PC enclosure bottom mounting plate

Bottom Mounting Plate

DM04 extruded aluminum enclosure side view

Extruded Enclosure Side View

Enclosure Structure

The enclosure uses a finned aluminum extrusion with an open internal assembly structure, an external heatsink surface and an example thermal contact area.

DM04 aluminum enclosure open extrusion structure

Open Extrusion Structure

DM04 heatsink top thermal contact structure

Example Thermal Contact Area

Internal Thermal Integration

The internal view presents an example copper thermal block, mounting standoffs, wiring and component arrangement. Thermal components and internal layouts are project-specific and shown for reference.

DM04 internal copper thermal block assembly

Internal Thermal Block Assembly

Dimensions

Dimensions shown are based on the illustrated extrusion profile. Enclosure length and panel configuration may vary by project.

DM04 aluminum extrusion cross-section dimensions

Extrusion Profile Dimensions

  • Overall width: 205 mm
  • Internal width: 178 mm
  • Overall height: 56.5 mm
  • Internal height: 38.5 mm
  • Visible top section dimension: 5 mm

Design and Customization

CAD-based enclosure development can support custom front and rear panels, mounting plate customization, CNC-machined cutouts and assembly design review.

DM04 custom aluminum enclosure CAD exploded view

CAD and Exploded Assembly View

Customize the DM04 for Your Hardware Project

Share your motherboard layout, I/O requirements, enclosure length, mounting method and thermal design needs with our team.